No matter how it occurs, failure is frustrating and costly. Especially when it comes to splicing tape failures. Whether it fails because of weakness (snap or tear), carelessness (installation error), or conditions (extreme heat), shutting down any production line is not only incredibly expensive, but potentially catastrophic.

Which is why it’s so important to understand how and why splicing tape failures happen.

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Depending on what you are converting, the manufacturing process and the substrate, there all kinds of possible splices.  Choosing the wrong one not only increases the risk of tearing but can slow down the converting process or stop it all together

Splicing tape is no different. Available in a variety of carriers with different adhesive systems, splicing tapes may be single or double-coated; have a polyester, film, or paper carriers; have high-temperature adhesives; be repulpable; the list goes on. How do you choose? Well, like much else in our industry, it’s about choosing the right tape for the right application and conditions. Here’s a quick primer. (more…)

It’s impossible not to take splicing for granted because it’s hidden in the smallest, most disposable objects around you. Take, for example, your favorite morning coffee. That to go coffee cup? The corrugated sleeve? Both made possible by splicing. The shipping box at the post office? Spliced. Foam meat tray? Spliced.

In the tape world, a splice is a process by which two rolls are combined using tape in order to create one seamless continuous roll. This is done because the roll of material is getting unwound and is going through some manufacturing or converting process to create an end use product, like a coffee cup sleeve or an Amazon box.

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